Automatic High Speed 3 Points Folder Gluer

Type: Automatic Folder Gluer
Model：ZX-1100BTG
Automatic Grade: Full Automatic
Driven Type: Electric
Voltage: 380V,3P,50HZ(other voltage will provide the transformer)
Machine speed:300m/min
Box type:Straight line boxes ,lock bottom boxes ,one side glue boxes and two sides glue boxes

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Details

Folder gluer Specifications	ZX-1100BTG	ZX-1450BTG	ZX-1650BTG
Paper material
Cardboard	200-1200gsm	200-1200gsm	200-1200gsm
Corrugated	E,C,B,AB	E,C,B,AB	E,C,B,AB
Corrugated	3ply 4-5mm	3ply&5ply 6-7mm	3ply&5ply 6-7mm
Capacity
Max speed	300m/min	200m/min	200m/min
Inch speed	10 m/min	10 m/min	10 m/min
Paper fold thickness	20mm	20mm	20mm
Paper width	1100mm	1450mm	1650mm
Machine size&weight
Machine length	16M	17.5M	17.5M
Machine width	1.95M	2.2M	2.4M
Machine height	1.8M	1.8M	1.8M
Machine weight	9.5T	13T	14T
Installation
Main power	26KW	30KW	30KW
Total power	30KW	36KW	36KW
Air compressor	6 bar	6 bar	6 bar
Capacity of air compressor	30 m3/h	30 m3/h	30 m3/h
Capacity of air tank	155L	155L	155L
Optional:
①4/6 corner boxes ②wave lock bottom device ③90 degree turning ④data store memory ⑤inspection ⑥braille ⑦anti-scratching feeder ⑧pre-feeder ⑨box stacker

Main feature

DESCRIPTION

FEEDER

Independent servo motor drive device

Feeding belt adopt single carrier adjustment.

Feeding carrier adopt linear slider and guides transmission

Suction feeding system device.

Vibration motor for smooth and consistent feeding

Feeding side guides with supporting bars for quick setup.

Auto correct the paper to accurate feeding,avoiding the paper going to sides.

Equipped with a set of alignment device (left and right)

Pressure adjustment adopt linear guide device to adjust the height accurately

Auto motorized adjustment system with wireless remote control

PRE-FOLDING

Long pre-folding device ,1st folding line is 180 °, 3rd folding line has 135。It is use for easy opening boxes.

With special aluminum material module design,which provides great convenient for the installation of other kinds of box accessories.

Sectional upper-carrier can be telescopically adjusted to meet wide range box.

Multifunctional long design with sectional inner carriers, to meet various odd-shaped

boxes installation.

Auto motorized adjustment system with wireless remote control

Modular structure with super heavy duty,which can work with other functions.

Upper carriers move left and right.

Multi-ditch belt drive with no noise and low vibration.

MULTI-FUNCTION

Independent servo motor drive

Longer crash lock bottom design

3 sets of upper and lower carriers.

Integrated “bump&turn” allows to turn cartons 90°and its alignment

Per-folding device by outer belts on both sides to obtain four folding boxes.

LOCK BOTTOM

Three-carrier-belt structure with one -button electric lifting,no need lock bottom hooks,producing boxes more faster and stable

Sectional lower-carrier structure,adjusting without belt tension adjusting.

Upper-carrier with motorized auto adjustment for fast job changeover.

Auto motorized adjustment system with wireless remote control

Modular structure with super heavy duty,which can work with other functions.

Upper carriers move left and right.

Multi-ditch belt drive with no noise and low vibration.

LOWER GLUE TANK

Special enlarge-width glue wheel design，according to the boxes, glue wheel can be

replaced 3mm-5mm which is convenient to install and remove.

2.Multi-ditch belt drive with no noise and low vibration.

3.Auto motorized adjustment system with wireless remote control

FOLDING

folding

Left/Right outward folding belts with speed micro-adjustment.

Three-carrier structure can convert to two-carrier production,the central-carrier can be removed.

Folding belt adopt main transmission function.

Folding upper pressure belt with main transmission structure.

Auto motorized adjustment system with wireless remote control

Modular structure with super heavy duty,which can work with other functions.

Upper carriers move left and right.

Multi-ditch belt drive with no noise and low vibration.

TROMBONE

Independent motor for variable frequency control,easy to operate

High speed batch Counting kicker

Upper and lower belts can be telescopically adjusted easily.

PLC and HCI system for all machine and wireless remote control for easier setupwhen changing jobs or troubleshooting.

Auto motorized adjustment system with wireless remote control

Modular structure with super heavy duty,which can work with other functions.

Upper carriers move left and right.

Multi-ditch belt drive with no noise and low vibration.

STACKER

Upper and lower belts can move front and back ，to meet various boxes production.

2.Independent motor for variable frequency control

3. Pneumatic adjusting pressure meet different boxes

4. Driven-belt convey paper can be customized according to the shape of box to stack perfectly.

5. Box jam-up detector

6.Lower belt adopt independent servo motor drive

SERVO REAR FOLDING SYSTEM

4/6 corners servo-drive back folding system (optional)

Using Japan Yaskawa servo system to make sure the back folding accuracy.

PLC industry control mode and human-computer interface for easy operation.

Back folding device speed up or down synchronous.

Back folding system 300m/min.

SAMPLE BOX		MAX min	MAX min	MAX min
Straight line boxes	C	1100 180	1450 200	1650 200
	E	800 85	1000 100	1200 120
	L	550 80	710 140	820 135
Lock-bottom boxes	C	1050 200	1350 290	1500 290
	E	800 100	1000 100	1200 120
	L	560 100	710 140	780 135
Double wall boxes	C	800 320	1000 320	1300 320
	E	800 140	1000 140	1200 140
	W	600 150	600 150	600 150
	H	150 25	180 40	180 40
4-corner boxes	C	1000 220	1300 230	1450 230
	E	800 160	1000 150	1200 150
	H	150 30	150 30	150 40
6-corner boxes	C	1000 350	1300 350	1400 400
	E	650 180	1000 150	1200 150
	H	120 40	150 40	150 40

Main feature

Folder Gluers adopt new modular design, suitable for various types of boxes. According to actual production demand, Straight line box can be upgraded to 4 corner and 6 corner, add Turn Section, second pre-folding section, quality detector section. It is convenient to upgrade.

The drive of the whole machine adopts turbo-worn transmission, less noise and consumption, save 15% maintenance cost.

Feeder section, main machine section, trombone section, delivery section, each section owns independent motor, which guarantee the smooth feeding and delivery.

Main electrical components and brand
Name	Made in	Brand
Feeding belts	JAPAN	NITTA
Folding belts	Italy	Chiorino
Synchronous belts	America	EP
Inverter	France	Schneider
Sensor in output	Taiwan	FOTEK
PLC	Germany	SIEMENS
touch screen	Germany	SIEMENS
Main motor	Taiwan	TECO
Motor in conveyor	Taiwan	WANSHSIN
Wireless remote control	Taiwan	YUDING
Power supply switch	Taiwan	MW
Electrical components	France	Schneider
Bearing	JAPAN	NSK
Motor for adjust screw motor	Taiwan	WANSHSIN

Folder gluer after-sales service
Daily Service	Remote Assistance, Spare Parts Service, Technical Support
Training Service	Operating Training, folder gluer Technology Training
Maintenance	Equipment Debugging, Maintenance, Technology Optimization

After-sales Service

Every machine manufactured from YDM factory goes through strict test from our professional engineers, eliminating any possibility of low quality or faulty machines. Our after-sales team will give free technical training on our equipment, including machine principle, operating methods, maintenance and common trouble shooting plan.

Prompt and professional service is our promise to customers. We will react in 24 h for weekdays and in 48 h for weekends.

What We Serve

Daily Service	Remote Assistance, Spare Parts Service, Technical Support
Training Service	Operating Training, Folder Gluer Technology Training
Maintenance	Equipment Debugging, Maintenance, Technology Optimization

YDM emphasizes on customers’ demand and pursues prompt and professional technical support and after-sales service to keep the optimal operating condition of equipment and help to improve the operating skills, and thus gets a high profit.

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